Solutions


MANUFACTURING INFORMATION SYSTEMS (MIS)
Manage data for increased profit

BluESP MES Solutions:

REAL-TIME DATABASE & HISTORIAN
Collect, store and utilise data for trending and reporting

  • Effectively manage data in real-time.
  • Integrated analysis with all process and production data.
  • Visualize data anytime & anywhere (tablets, smartphone, laptop).
  • Make better & faster business decisions.
  • Improve Production Execution to higher profitability.
  • Aggregated process, production and business information.
  • Automated audit and compliance processes.

ADVANCED PROCESS CONTROL (APC)
Increase company profit through optimising processes!

BluESP’s Advanced Process Control (APC) has been on the forefront of Multivariable Model Predictive Control (MPC) projects since 2000 and a multitude of benefit-driven projects have been implemented across the world in both the Mining, Metals and Minerals sector as well as the Petrochemical sector.

With the Petrochemical sector traditionally being the early adopters of Advanced Process Control, BluESP used their knowledge and experience gained there to apply APC in the Mining sector, with great success.

In recent years implementing APC in the Mining sector, BluESP...

PROCESS DESIGN AND SIMULATION
Process modelling environment for conceptual design, optimization, and performance monitoring of chemical processes!

Aspen Plus has a proven track record of providing substantial economic benefits throughout the process engineering lifecycle, from conceptual design and engineering to production. It brings the power of process simulation and optimization to the engineering desktop, and delivers a unique combination of modelling technology and ease of use.

  • Improve engineering efficiency by up to 30%
  • Reduce capital costs by 10-30%
  • Reduce energy consumption by over 10%
  • Increase production capacity by up to 11%
  • Lower other variable costs by 2-5%

SUPPLY CHAIN SOLUTIONS
Develop optimal production plans and schedules with the agility to respond to changing customer demands and market opportunities as they arise!

Expedite profitable responses to unexpected market demands and solve a range of optimization problems, from the simplest to the most complex. This end-to-end supply chain optimization solution is fast, flexible, and easy-to-use.

  • Comprehensive and accurate forecast of market demand.
  • Collaborative environment increases agility to meet demand changes, enabling a truly dynamic supply chain.
  • 5-10% one time inventory reduction.
  • 5-10% ongoing inventory reduction.
  • 5-10% increase on Return on Assets (ROA).
  • 10-20% increase in asset utilization.

ENTERPRISE OPERATIONS REPORTING (EOR)
The right solution to aggregate critical data from many sources across entire enterprises for analysis and reporting of “one version of the truth” data.

BluESP’s Enterprise Operations Reporting (EOR) solution enables manufacturing organisations to collect, manipulate and store large volumes of process data to make this available for analysis and reporting by client users, business systems and production applications.

  • The EOR solution is well geared to channel metal accounting and other data across entire organisations in order to be able to report as “one version of the truth” with detailed accuracy.
  • Data-driven architecture with a flexible data model that can adapt to the needs of an application.
  • Interactive dashboards are fast, graphical screens to make KPI information available to the users.
  • The EOR supports a three-tier security model based on authentication, role and object.
  • A rich portal visualization solution for process industry applications which aggregates information from many sources and simplifies user access to information.

DOWNTIME MANAGEMENT
BluDowntime: The right solution to manage plant delays and updating data in the ERP system.

BluESP’s BluDowntime solution enables customers to do the following:

  • Monitor control system tags to start and stop delays on the MES system.
  • Automatic and manual delays can be created and OEE (Overall Equipment Effectiveness) is calculated and stored on the MES.
  • BluDowntime not only provides the business with an effective and configurable application to monitor and manage plant delays but also can update the ERP system with notifications and reconciled delays data.

WEIGHBRIDGE SOLUTION
BluBridge: The right solution for a complete integrated weighbridge management solution for all products internal and external to your organisation.

BluESP’s BluBridge solution enables customers to do the following:

  • Process the weighing process of each truck according to predefined contract requirements with the customer’s suppliers and haulers.
  • Multiple weighbridges can be controlled by a single operator station or from multiple stations.
  • Each transaction across a weighbridge is documented with a printout which is presented to the driver for signature and used as an official document between the customer’s company and the vendor.

EQUIPMENT MONITORING SOLUTION
BluEquip: The right solution for managing assets and operations effectively to ensure cost efficiency.

BluESP’s BluEquip solution enables customers to:

  • Capture needed running hour information and notification information from plant control systems.
  • The BluEquip solution stores and manages the running hours and notifications from the control system according to the tag records and functional locations as setup in the ERP system.
  • The equipment records can be configured to have scheduled and/or change of state activation to calculate and upload the running hour and notifications to the ERP system.